You have been hired by Tenaga Kencana to improve their daily product of Light Emitting Diode (LED) monitors packaging process. Based on your observation and interview with the supervisor, there are FOUR (4) locations in the process before the batch of LED monitors go through to the conveyer and warehouse. LED monitors will arrive exponentially every 10 minutes for 300 occurrences at loading bay. LED monitors will be moved by forklift from loading bay to Scanning Process and next to Labeling Process. After labeling process, the LED monitors will moved by worker for packaging process. After packaging process, the LED monitors will randomly move to the conveyer and to two different warehouses with probability to Warehouse A is 60% and Warehouse B is 40%.
By using WITNESS simulation or PROMODEL software based on the above case study:
(a) Illustrate a manufacturing process diagram that represents the process above. (10 marks)
(b) Recommend the design element used in this process. (10 marks)
(c) Illustrate the layout that represents the process flow. (10 marks)
(d) Determine simulation model based on the figure case study and explain by using WITNESS simulation or PROMODEL software. (20 marks)